Environmental Technology
ISSN: 0959-3330 (Print) 1479-487X (Online) Journal homepage: http://www.tandfonline.com/loi/tent20
Fine tuning of process parameters for improving
briquette production from palm kernel shell
gasification waste
Alireza Bazargan, Sarah L. Rough & Gordon McKay
To cite this article: Alireza Bazargan, Sarah L. Rough & Gordon McKay (2017): Fine tuning of
process parameters for improving briquette production from palm kernel shell gasification waste,
Environmental Technology, DOI: 10.1080/09593330.2017.1317835
To link to this article: http://dx.doi.org/10.1080/09593330.2017.1317835
Accepted author version posted online: 12
Apr 2017.
Published online: 05 May 2017.
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Date: 07 May 2017, At: 14:03
ENVIRONMENTAL TECHNOLOGY, 2017
https://doi.org/10.1080/09593330.2017.1317835
Fine tuning of process parameters for improving briquette production from palm
kernel shell gasification waste
Alireza Bazargana, Sarah L. Roughb and Gordon McKayc
a
Department of Civil Engineering, K. N. Toosi University of Technology, Tehran, Iran; bDepartment of Chemical Engineering and Biotechnology,
University of Cambridge, Cambridge, UK; cDivision of Sustainable Development, College of Science, Engineering and Technology, Hamad Bin
Khalifa University, Qatar Foundation, Doha, Qatar
ABSTRACT
ARTICLE HISTORY
Palm kernel shell biochars (PKSB) ejected as residues from a gasifier have been used for solid fuel
briquette production. With this approach, palm kernel shells can be used for energy production
twice: first, by producing rich syngas during gasification; second, by compacting the leftover
residues from gasification into high calorific value briquettes. Herein, the process parameters for
the manufacture of PKSB biomass briquettes via compaction are optimized. Two possible
optimum process scenarios are considered. In the first, the compaction speed is increased from
0.5 to 10 mm/s, the compaction pressure is decreased from 80 Pa to 40 MPa, the retention time
is reduced from 10 s to zero, and the starch binder content of the briquette is halved from 0.1 to
0.05 kg/kg. With these adjustments, the briquette production rate increases by more than 20fold; hence capital and operational costs can be reduced and the service life of compaction
equipment can be increased. The resulting product satisfactorily passes tensile (compressive)
crushing strength and impact resistance tests. The second scenario involves reducing the starch
weight content to 0.03 kg/kg, while reducing the compaction pressure to a value no lower than
60 MPa. Overall, in both cases, the PKSB biomass briquettes show excellent potential as a solid
fuel with calorific values on par with good-quality coal.
Received 13 March 2016
Accepted 4 April 2017
KEYWORDS
Biocoal; pelletization
optimization; ram press;
refuse-derived fuel (RDF);
gasification residue
Abbreviations: CHNS: carbon, hydrogen, nitrogen, sulfur; FFB: fresh fruit bunch(es); HHV: higher
heating value [J/kg]; LHV: lower heating value [J/kg]; PKS: palm kernel shell(s); PKSB: palm kernel
shell biochar(s); POME: palm oil mill effluent; RDF: refuse-derived fuel; TGA: thermogravimetric
analysis
Nomenclature
Roman
D
F
H
diameter of sample [m]
maximum force applied to break sample in tensile
crushing strength test [N]
height of sample [m]
Greek
s
radial tensile crushing strength [N/m2]
1. Introduction
The palm fruit contains two different types of oil: palm
oil, which comes from the flesh of the fruit (mesocarp);
and palm kernel oil, which comes from the seed within
the fruit known as the kernel or endocarp. In general,
after the fresh fruit bunches are harvested, they must
be milled for oil extraction [1,2].
Both liquid and solid wastes are generated in large
quantities in palm oil mills. The liquid wastewater
CONTACT Alireza Bazargan
alirezabazargan@kntu.ac.ir
© 2017 Informa UK Limited, trading as Taylor & Francis Group
generated from the mills is referred to as palm oil mill
effluent (POME). Each ton of palm oil produced requires
5–7.5 tons of water, half of which ends up as the hot
acidic brownish colloidal suspension known as POME
[1]. The various constituents of POME include cell walls;
organelles; short fibers; carbohydrates such as hemicellulose; simple sugars; nitrogenous compounds such as proteins and amino acids; free organic acids; and other
organic and mineral components. About 6 wt% of the
fresh fruit bunch input ends up as palm kernel shell
(PKS) waste [3].
Indonesia is the world’s largest producer of palm oil
with production exceeding 20 million tons per year, followed closely by Malaysia. Although it is the 4th most
populous country in the world (after China, India, and
the US), the land area of Indonesia is slightly less
than 2 million square kilometers, making it the 15th
largest country by land mass [4]. The island of
Sumatra is the largest producer of palm oil in the
country (70–80%) followed by recent expansions in
Department of Civil Engineering, K. N. Toosi University of Technology, Tehran, Iran
2
A. BAZARGAN ET AL.
Borneo; the oldest large-scale plantations were established in the early 1910s. The production of palm oil
in the country has increased steadily since the 1990s;
there are several years of lag time before planted
palms can be harvested for oil and the increase in production seen today is the result of plantation activity in
the previous decade. Indonesia currently has approximately 8 million hectares of cultivated plantation
area. Production is growing at a rapid pace, and by
2020, Indonesia plans to increase crude palm oil production to 40 million tons per year and add 4 million
hectares of plantations to its portfolio [4–8]. Some of
the well-known palm oil companies in the country
include London Sumatra, Socfindo, and Marihat.
Although the government of Indonesia has been
successful at generating foreign exchange and promoting the palm oil industry through land concessions,
government plantations, and small holder programs,
problems such as the loss of tropical rain forests
have resulted in serious international concerns. At
least half of the current plantations are built on lands
which were previously forests. Not only does deforestation lead to the loss of habitat of endangered species,
it also leads to air pollution problems such as smog
and haze [9]. Eco-sensitive markets such as the EU
respond negatively to environmental problems and
burdens caused by the palm oil industry. In order to
overcome such problems, the Indonesian government
has responded by implementing eco-friendly and sustainable practice schemes. The export tax of crude
palm oil is an important source of revenue for Indonesia. In 2008, the industry generated more than $12
billion in foreign exchange for the country. More
than 3 million people are estimated to be working in
the palm oil sector of Indonesia with estimations of
0.4 persons per hectare. The expansion of plantations
also facilitates infrastructure developments, such as
roads, which the government would otherwise be burdened to provide [9,10].
One process to make the palm industry more environmentally attractive is the use of solid wastes from
the process (such as the PKS) for the production of
renewable/green energy. For example, prior to this
study, the PKS from a palm oil mill in Indonesia was
used as feed in a gasifier. High calorific value syngas
was produced from the PKS and used to generate electricity using a turbine. Sustainable electricity generation from palm oil biomass wastes has been
reviewed elsewhere [11]. After the gasification
process, solid PKS residues remain in the form of
palm kernel shell biochar (PKSB). This research is concerned with making use of the PKSB and builds on
our previous work [12]. These biochars are compacted
to form solid fuel pellets/briquettes. In the present
study, process conditions are optimized in order to
improve the refuse-derived fuel (RDF) production.
Soluble starch and water are used as binders to
improve briquette strength and quality.
Alternatives to using the PKS as fuel are using them as
light-weight aggregates in concrete [13], making composite iron-ore pellets [14], producing catalysts for biodiesel
production [15], producing aromatic hydrocarbons [16],
synthesizing silicon-carbide nanowhiskers [17], and producing activated carbons [18].
2. Materials and methods
2.1. Feedstock and binder
The PKSB, resembling charcoal in texture and color, is in
the form of small solid particles in the range of several
micrometers to several millimeters. The soluble starch
(BDH Laboratory Supplies, UK) is first dissolved and gelatinized in water at 90°C before being mixed with the
PKSB. The mixing was done either by hand or by using
a planetary mixer (at various speed settings). The
method of mixing did not appear to affect the consistency of the paste.
2.2. Characterization
Elemental CHNS analysis was performed on the PKSB in
order to determine the absolute values of its constituent
elements. The CHNS analysis determines the carbon,
hydrogen, nitrogen, and sulfur content of a sample simultaneously. For this, the sample is completely combusted, forming CO2, H2O, N2, and SO2, which are
subsequently captured, separated by frontal chromatography, and measured by a thermal conductivity probe.
The oxygen content cannot be directly measured and
is approximated from the difference:
O = 100 − (C + H + N + S).
(1)
Note that Equation (1) does not account for the other
elements (such as Ca, Si, and K) within the sample. Nonetheless, although this method for the calculation of the
oxygen content is not exact, it is commonplace [19–21].
Thermogravimetric analysis (Perkin Elmer) was
employed to observe the PKSB decomposition behavior.
In each run, approximately 15 mg of the sample was first
heated to 100°C and held for 15 min, followed by heating
the sample up to 900°C at a rate of 10°C/min. The weight
loss of the sample was recorded in real time via a
computer.
ENVIRONMENTAL TECHNOLOGY
2.3. Compaction
A fully instrumented strain frame (Zwick/Roell, Germany)
modified with a load cell (±0.1 N) and displacement
transducer (±1 μm) was used for compaction experiments [22]. An estimated 6 g of sample (comprising
PKSB, water and starch) was compacted in each experimental run. A stainless steel (316 SS) cylindrical ram
fitted with a high-density polyethylene tip (24.9 mm
diameter) was used to compact the samples in a stainless
steel compaction cell (25.0 mm diameter) to a given
applied pressure. The applied pressure was held for a
specified duration known as the retention time. The
samples were then ejected from the cell by the ram (at
a rate of 0.5 mm/s) after removing the base platen. The
typical height of each sample was 10–15 mm.
2.4. Quality testing
The quality of a briquette/pellet can be measured by
various tests, including (but not limited to) tensile crushing
strength, impact resistance, and water resistance testing.
All the quality tests in this study are performed according
to the guidelines and benchmark targets proposed by
Richards [23]. An extensive comparison of various briquette qualities produced from biomass is available in
the literature [24]. Alternatively, instead of the standards
used herein, the more-or-less relevant ASAE/ASABE
S269.5 and ASTM D440 – 07 could have been employed.
The guideline values proposed by Richards [23] for
testing briquette quality are summarized in Table 1.
For tensile crushing strength testing, the cylindrical briquette is placed on its side on a stationary stainless steel
platen. Using the strain frame setup, another stainless
steel platen (40 mm diameter) is screwed onto the ram
tip and lowered at a speed of 0.5 mm/s onto the sample.
The amount of force applied by the platen on the briquette
is recorded via a coupled computer. The radial tensile
crushing strength, s, can be determined as follows:
s=
2F
,
pDh
3
from triplicate tests, with range bars indicating the
maximum and minimum values.
The impact resistance, also known as the shattering
resistance or drop resistance, is used to replicate the
type of forces the briquette would be subjected to in
falls, for example, while being emptied from a truck. In
this study, the briquette was dropped from a height of
2 m onto a concrete surface. The drops were repeated
until the sample broke into at least two pieces, which
were then counted.
The water resistance of the samples was measured in
order to determine the influence of water (rain and high
humidity). Immersion tests were performed, in which the
sample was submerged in water at room temperature.
After 30 min, the sample was removed and wiped
clean of surface water. The sample was weighed and
the increase in sample weight was recorded. The water
resistance is defined as 100 minus the percentage of
water absorbed by the sample [23].
3. Results and discussion
3.1. Thermogravimetric analysis
The decomposition behavior of the PKSB was examined
gravimetrically with TGA both under air and inert N2
atmosphere. The TGA profiles are shown in Figure 1, and
the data indicate that the remaining ash after the combustion of PKSB is relatively small. Under air, the majority of
the mass is lost in the range of 400–520°C. Decomposition
under N2 indicates a high amount of fixed carbon, as
deduced from the sudden loss of mass at the end of the
profile when the inlet gas is switched from N2 to air. Considering the nature of the PKSB, this high proportion of
fixed carbon was expected. Since the PKSB has previously
undergone gasification, most of the volatile components
(2)
where F is the force needed to break the sample, D is the
sample diameter, and h is the sample height. All plotted
data within the manuscript show average values taken
Table 1. Guideline values for assessing briquette quality [23].
Parameter
Compressive
strength
Impact resistance
Abrasion resistance
Water resistance
Guideline
At least 350 kPa but preferred target value above
375 kPa
Impact resistance index of at least 50
More than 95% mass retained on 1/8′′ BS mesh after
tumbling test
Absorb 5% water (or less) when immersed for 30 min
Figure 1. TGA profile of the as-received PKSB under air and inert
(N2) atmospheres. Note that in the inert experimental run, the N2
atmosphere is switched to air at 900°C.
4
A. BAZARGAN ET AL.
have already been removed and extracted as high calorific
value syngas. Hence the as-received material is predominantly composed of fixed carbon.
3.2. Calorific value
The calorific value of fuels is an important parameter
describing the amount of energy that can be produced
from their unit mass. The higher heating value (HHV,
also known as the gross calorific value or gross heating
value) is indicative of a sample’s calorific value, including
the latent heat of its water content. The lower heating
value (LHV, also known as the net calorific value) does
not include the latent heat of water, and hence is lower
than the HHV. Various equations have been developed
for estimating the calorific value of samples from their
proximate and/or ultimate analysis. In this study, the 11
models displayed in Table 2 were used for calorific value
estimation. The ultimate analysis of the PKSB samples
showed 81.40 wt% carbon, 1.60 wt% hydrogen, 1.80 wt
% nitrogen, and 0.16 wt% sulfur. The oxygen content is
calculated at 15.04 wt% from the difference (see Equation
(1)). The ash content was 3.0 wt%. The corresponding
calorific values as calculated from each model are
shown in Table 2. The mean calorific value is 31.29 ±
1.44 MJ/kg. The calorific value of the PKSB is noticeably
higher than other biomass samples such as willow tree
wood at 20.0 MJ/kg [25], and is on par with the best
West Virginia coal samples at 35.66 MJ/kg [26]. The high
calorific value and the small ash content hence make
PKSB an excellent candidate to be used as solid fuel.
which makes combustion in boilers more efficient,
reduced handling and storage costs, reduced transportation costs, and improved stability and durability [34–
36]. A laboratory process was initially established
whereby briquettes could be formed from the PKSB.
The process conditions were: addition of 10 wt%
starch binder, ram compaction speed of 0.5 mm/s,
final applied compaction pressure of 80 MPa, and
retention time of 10 s. Even though the resulting briquettes have excellent strength (tensile crushing
strength exceeding 800 kN/m2) and favorable impact
resistance, the process parameters do not allow for
practical production of PKSB briquettes due to excessive costs. Most noticeably, the ram speed is too low
and the retention time is too long for the process to
be economical. Assuming 30 mm of ram displacement
is needed for the PKSB to reach its target compaction
pressure, the current laboratory process will take at
least 70 s per briquette (including the retention time,
but not accounting for the time required for
ram retreat and briquette ejection after compaction).
This means the production of approximately 50 briquettes per hour. In order to improve production efficiency, the process parameters need to be modified.
Meanwhile, the quality of the product should not fall
below the target levels proposed by Richards [23].
Since the current strength of the laboratory PKSB
briquettes exceeds the benchmark target by more
than 100%, there is scope to manipulate the
process parameters. Hence, the aim of the current
research is to discern to what extent the process
parameters can be modified while keeping the briquette quality above benchmark target levels.
3.3. Initial briquetting process conditions
Successful briquetting of the PKSB affords the added
advantages of increased energy density (J/m3 fuel),
Table 2. Calorific value estimation of PKSB.
Calculated calorific
value (MJ/kg)
Model for HHV estimation
Reference
HHV = 0.328 C + 1.419 H + 0.0928 S
HHV = −3.147 + 0.468 C
HHV = −2.907 + 0.491 C − 0.261 H
HHV = −3.393 + 0.507 C − 0.341 H +
0.067 N
HHV = −5.29 + 0.493 C + 5.052/H
HHV = 0.336 C + 1.44 H + 0.105 S −
0.139 O
HHV = 0.461 C + 1.443 H + 0.188 S +
0.105 Ash − 11.986
HHV = 0.605 C + 1.352 H + 0.84 N +
0.321 S + 0.275 Ash − 26.29
HHV = 0.2949 C + 0.825 H
HHV = 0.00522 C2 − 0.319 C − 1.647 H
+ 0.0386 CH + 0.133 N + 21.028
HHV = 0.00187 C2 − 0.144 C − 2.820 H
+ 0.0683 CH + 0.129 N + 20.147
[27]
[28]
[28]
[28]
28.98
34.95
36.64
37.45
[28]
[29]
38.00
29.42
[30]
28.18
[31]
27.51
[32]
[33]
25.32
32.28
[33]
25.43
Figure 2. The influence of retention time on PKSB briquette
tensile crushing strength. PKSB:water:starch weight ratio, compaction speed, and final applied compaction pressure fixed at
70:20:10, 0.5 mm/s and 80 MPa, respectively.
ENVIRONMENTAL TECHNOLOGY
3.4. Improvement I: decreasing retention time
The retention time, also known as the holding time, is the
duration at which the final compaction pressure is held
before the ram is retracted from the sample. In general,
longer retention times allow for better compaction and
agglomeration of particles leading to higher strength
[37]. On the other hand, by reducing the retention time,
the production rate of the briquettes can be increased.
The influence of retention time on the tensile crushing
strength of the PKSB briquettes is shown in Figure 2.
The PKSB:water:starch weight ratio, compaction speed
and final applied compaction pressure are kept at
70:20:10, 0.5 mm/s and 80 MPa, respectively.
The data show that reducing the retention time has
no significant influence on the PKSB briquette tensile
crushing strength. These results are in agreement with
the work of Li and Liu on wood residues, who concluded
that at higher pressures the effect of retention time is
negligible, while the retention time can have a considerable effect at lower pressures [38]. Here, a minimum
retention time of 0 s would result in an approximate
14% increase in production rate compared to the initial
laboratory process, without adversely affecting the
tensile crushing strength.
3.5. Improvement II: increasing compaction speed
Another process improvement for increasing the briquette production rate is to increase the compaction
speed. The compressive strength of PKS briquettes has
been shown to have an inverse relationship with compaction speed, meaning that slower compaction leads
to stronger briquettes [37]. Nonetheless, the compaction
speed must be increased in order to increase the overall
production rate and make the process more
Figure 3. The influence of compaction speed on PKSB briquette
tensile crushing strength. PKSB:water:starch wt ratio, final
applied compaction pressure and retention time are fixed at
70:20:10, 80 MPa and 0 s, respectively.
5
economically viable. For the initial laboratory process,
increasing the compaction speed from the original
0.5 mm/s to 1, 5, or 10 mm/s, would reduce the production time for one briquette from 70 to 40, 16, or
13 s, respectively. Coupled with the previous improvement of reducing the retention time to 0 s, a 10 mm/s
compaction speed would result in the production of a
briquette every 3 s. At this rate, approximately 1200 briquettes could be produced per hour. The influence of the
compaction speed on the tensile crushing strength of
the PKSB briquettes is shown in Figure 3. The PKSB:
water:starch weight ratio, final applied compaction
pressure, and retention time are 70:20:10, 80 MPa, and
0 s, respectively. Although increasing the compaction
speed to 10 mm/s does lead to a 4% decrease in
tensile crushing strength, the strength is still above the
minimum benchmark target (namely 375 kN/m2) [23].
3.6. Improvement III: reducing starch content
The next improvement for the process would be to
reduce the amount of starch used as binder. Although
starch is cheap and environmentally friendly, using less
binder is still economically beneficial in terms of the
overall expense of the process. The starch binder
content was gradually decreased from 10 to 1 wt% to
ascertain the effect on briquette tensile crushing
strength. The PKSB wt% was kept constant at 70%. The
PKSB:water:starch weight ratio of the different tested
samples were 70:20:10, 70:25:5, 70:28:2, and 70:29:1.
The data in Figure 4 demonstrate that the starch
content can be lowered to 3 wt% without the tensile
crushing strength falling beneath the target benchmark.
Figure 4. The influence of starch content on PKSB briquette
tensile crushing strength. Compaction speed, final applied compaction pressure, and retention time fixed at 10 mm/s, 80 MPa
and 0 s, respectively. The dashed line shows the acceptable
benchmark tensile crushing strength of 375 kN/m2 [23].
6
A. BAZARGAN ET AL.
The compaction speed, final applied compaction
pressure, and retention time are 10 mm/s, 80 MPa, and
0 s, respectively. In general, the starch content exhibits
more of an effect on tensile crushing strength than the
previously modified process parameters of retention
time and compaction speed.
3.7. Improvement IV: decreasing compaction
pressure
Higher compaction pressures are known to lead to the
development of solid bridges within the feed material
and to facilitate the diffusion of molecules in between particles leading to higher briquette densities [24]. The
increase in density usually follows a linear trend with
the logarithm of applied compaction pressure [39]. At
relatively high pressures, natural binding components in
various materials have been reported to be squeezed
out from the particles and form bonds. Pressures of
150 MPa and higher are commonly used in industrial
compaction processes [24]. On the other hand, applying
higher pressures would require more heavy-duty compaction equipment. In addition to higher capital investment, higher pressures would also result in increased
operational costs, due to the energy required to attain a
higher pressure, as well as maintenance fees, due to the
equipment becoming more prone to wear and breakage
at higher pressures. The aim is hence to reduce the compaction pressure as much as possible while retaining the
corresponding tensile crushing strength of the formed
briquettes above the acceptable benchmark.
Figure 5 shows the effect of the final applied compaction pressure on the tensile crushing strength of the
Figure 5. The influence of compaction pressure on PKSB briquette
tensile crushing strength. Compaction speed and retention time
are fixed at 10 mm/s and 0 s, respectively. The PKSB:water:
starch weight ratio is 70:25:5 (solid fill) or 70:27:3 (hatched). The
dashed line shows the acceptable benchmark tensile crushing
strength of 375 kN/m2 [23]. The bordered columns are chosen
as optimum operating conditions for further quality testing.
samples. Compaction speed and retention time are
fixed at 10 mm/s and 0 s, respectively. Since the starch
binder was found to have an appreciable effect on the
final tensile crushing strength (Section 3.6), two different
PKSB:water:starch weight ratio formulations, namely
70:25:5 and 70:27:3, are tested. It is expected that the
samples with the higher starch content will require
lower compaction pressures in order to achieve a given
strength. Figure 5 confirms that an increase in compaction pressure leads to an increase in the tensile crushing
strength of the briquettes. The results indicate that compaction pressures as low as 40 and 60 MPa (depending
on the starch content) are sufficient to provide compacts
with strengths above the benchmark value of 375 kN/m2.
In Figure 5, the columns with a bold border indicate
two possible optimal scenarios. With 5 wt% starch
content, the applied compaction pressure can be
reduced to 40 MPa (OPT-1), whereas if only 3 wt%
starch is employed, the compaction pressure should be
at least 60 MPa (OPT-2). The reasons for choosing
either the OPT-1 or OPT-2 conditions will depend on
the preference of the manufacturer. If starch is readily
accessible, then OPT-1 could be chosen to reduce operational costs of the briquetting plant. However, in remote
areas where access to soluble starch is challenging, OPT2 may be a better choice.
3.8. Quality of the final product
By applying the previously discussed adjustments, it is
possible to reduce the cost of PKSB briquette production.
However, it is important to ensure that the resulting products meet the required quality benchmarks. So far, it has
been confirmed that the OPT-1 and OPT-2 samples meet
the tensile crushing strength requirement. Impact resistance and water resistance tests need to be conducted
in order to further assess the quality of the briquettes.
The impact resistance of the OTP-1 and OPT-2 briquettes was relatively high. During the impact resistance
tests, repeated drops of the briquettes did not lead to
any notable fragmentation. Even after 10 drops onto
concrete, the briquettes retained more than 95% of
their initial weight. An interesting observation was that
the impact resistance of the OPT-1 and OPT-2 briquettes
was higher than that of the original laboratory process,
which employed a higher compaction pressure
(80 MPa) and higher starch content (10 wt%). The
reason behind this observation is stipulated as follows:
as the final compaction pressure is decreased, the apparent density of the briquette also decreases. This means
that the adjusted process results in PKSB briquettes
that have more void spaces between the constituent particles. In the impact resistance tests, when the samples
ENVIRONMENTAL TECHNOLOGY
are dropped onto a concrete surface, the samples with
more voidage are less brittle since part of the impact
energy can be dissipated via the air-filled voids.
OPT-1 and OPT-2 samples performed poorly in the
water resistance tests and began to disintegrate within
seconds of being placed in the water. Complete disintegration of the briquettes had occurred after the full
30 min of the test. Although the briquettes produced
under the original laboratory process exhibited poor
values of water resistance (lower than 50%), they did
not completely disintegrate. Thus, for practical purposes,
waterproof packaging of the briquettes is advised.
4. Conclusions
Solid fuel briquettes produced from PKSB taken from a
gasifier have a markedly high calorific value and low ash
content, making them strong candidates to be used as
solid fuel. The process parameters for PKSB briquette production have been adjusted in order to improve the manufacturing of PKSB briquettes. Variables such as starch
binder content, compaction speed, final applied compaction pressure, and retention time have been fine tuned
to find the best combination of process parameters. Ultimately, optimizing the process conditions will afford a
decrease in capital, operational, and maintenance costs.
In one of the fine tuning scenarios, the briquette production rate could be increased by more than 20 times;
hence capital and operational costs could be reduced
and the service life of the compaction equipment could
be increased. Overall, the PKSB biomass briquettes show
excellent potential as a solid fuel with calorific values on
par with good-quality coal. The quality of the products
was compared to the guidelines proposed by Richards
[23]. The final tensile crushing strengths exceed benchmark values, and the impact resistance tests yielded excellent results. However, water resistance test failed due to
briquette disintegration.
Future studies could be focused on the comparative
assessment of the operating conditions in a qualitative
manner, either in monetary values or with the use of
environmental indicators such as Life Cycle Assessment.
Disclosure statement
No potential conflict of interest was reported by the authors.
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