Minerals Engineering 65 (2014) 24–32
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Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng
Investigation into the mineralogy and flotation performance of oxidised
PGM ore
Megan Becker a,⇑, Jenny Wiese a, Mpho Ramonotsi b
a
b
Centre for Minerals Research, University of Cape Town, Rondebosch, South Africa
Pilanesberg Platinum Mines, Centurion, South Africa
a r t i c l e
i n f o
Article history:
Received 21 February 2014
Accepted 11 April 2014
Keywords:
Process mineralogy
Platinum ore
Oxidation
a b s t r a c t
The 2.05 Ga Bushveld Complex in South Africa, host to many lucrative ore deposits, is surprisingly pristine
and unaltered given its geological age. In some areas, however, there is evidence of low temperature
weathering, alteration and oxidation, most commonly observed when the ore is near surface. The Pilanesburg Platinum Mines (PPM) operation in South Africa treats ore from an open pit and routinely suffers
from low and erratic platinum group element (PGE) flotation recoveries. This study investigates the effect
of oxidation on the mineralogy and flotation performance of PPM ‘‘silicate reef’’ ore and evaluates the
effect of alkyl hydroxamate (AM 28) and controlled potential sulfidisation (CPS with NaHS) as a means
to improve the poor flotation performance of the oxidised ore. Oxidised PPM ore is characterised by high
contents of alteration minerals resulting in abundant naturally floating gangue (NFG), high contents of Feoxides/hydroxides and negligible base metal sulfides. Small improvements in PGE recovery with the addition of the hydroxamate co-collector with CPS or without it are more due to the high froth stability and
increased water recovery rather than any selective action of the collector. The distinctly higher Pt recovery
relative to Pd recovery is linked to the mobilisation and redistribution of Pd during the oxidation of the ore.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction
The 2.05 Ga Bushveld Complex in South Africa is host to some of
the world’s major platinum group mineral (PGM) ore deposits such
as the Merensky reef, UG2 reef and Platreef. Although the majority
of the mines exploiting these deposits have underground workings,
several open cast operations do exist, most notably the Platreef
deposit. Once extracted from the ground, the ore is crushed, milled
and concentrated by flotation to recover the valuable platinum
group elements (PGE) that are hosted either in discrete platinum
group minerals (PGM) or in solid solution with the base metal sulfides (BMS), namely chalcopyrite, pentlandite, pyrrhotite and
minor pyrite (e.g. solid solution Pd in pentlandite, Osbahr et al.,
2013). In some instances the ore recovered from near surface has
been altered by weathering and oxidation and if the ore is treated
by flotation instead of being left in situ, stockpiled or discarded,
then very poor flotation recoveries are achieved.
Although few descriptions of the effect of alteration and
oxidation on the mineralogy of ores from the Bushveld Complex
exist, e.g. Hey (1999), numerous accounts exist for ores from the
⇑ Corresponding author. Address: Centre for Minerals Research, University of
Cape Town, Private Bag, Rondebosch 7701, South Africa. Tel.: +27 21 650 3797.
E-mail address: megan.becker@uct.ac.za (M. Becker).
http://dx.doi.org/10.1016/j.mineng.2014.04.009
0892-6875/Ó 2014 Elsevier Ltd. All rights reserved.
Massive Sulfide Zone (MSZ) from the Great Dyke of Zimbabwe
e.g. Locmelis et al. (2010), Oberthür et al. (2003a,b, 2013). The
Great Dyke is located just north of the Bushveld Complex and is
similarly enriched in the PGM and BMS. Pristine unaltered PGE
ore is mined from several underground operations whereas the
ore derived from the top 20–30 m from surface is extensively oxidised and represents a resource close to 400Mt (Prendergast,
1988). Oxidised ores are generally characterised by a loss of Pd relative to Pt due to the increased mobility of Pd in the supergene
environment that has likely been removed through surface and
ground waters. The PGE themselves occur as (i) relict primary
PGM, (ii) in solid solution with relict BMS, (iii) as secondary PGE
alloys, (iv) as PGM oxides/hydroxides and (v) as PGE hosted by
secondary oxides/hydroxides (e.g. Fe, Mn) or silicates (e.g. smectite, chlorite) (Evans et al., 1994; Hey, 1999; Oberthür et al.,
2013, 2003b).
The processing of these oxidised PGE ores is not simple especially
since the remobilisation of Pd alters the Pt:Pd ratio which is a key
metric used in the mineral processing business case. Processing
these ores by conventional flotation techniques typically results in
very poor recoveries, therefore various hydrometallurgical, pyrometallurgical, and future technologies may provide alternate solutions
(Evans, 2002; Oberthür et al., 2013). This negates the fact though
that for some of the Bushveld operations treating oxidised ores, the
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M. Becker et al. / Minerals Engineering 65 (2014) 24–32
infrastructure of flotation concentrators are already in place and
therefore it is viable to explore alternative flotation reagent schemes
in an effort to improve PGE recovery when oxidised ore is processed.
This is the case for the Pilanesburg Platinum Mines (PPM) operation,
located just west of the Pilanesburg Alkaline Complex. The PPM
operation treats ‘‘silicate reef’’ ore (comprising the Merensky reef,
Merensky footwall, Upper Pseudo reef, Pseudo reef and Lower
Pseudo reef; see Viljoen et al., 1986; Viring and Cowell, 1999 for more
details of the stratigraphy) and ‘‘chromite reef’’ (UG2 Chromitite)
ore derived from an open pit and routinely suffers from low (<40%)
and erratic flotation recoveries.
Preliminary studies by Becker and Ramonotsi (2012) on alternative flotation strategies showed the promise of the hydroxamate
co-collector AM 28 for improving the flotation recovery of oxidised
PPM platinum ore. Alkyl hydroxamate collectors have been on the
market for several decades. Their use in industry has been well
documented (Nagaraj, 1992). More recently improved alkyl
hydroxamate collectors have found application in industry as it
has become economical to process a large number of oxide ore
deposits. Hydroxamates are classified as powerful collectors with
the ability to selectively chelate at the surface of minerals. The
product formed on the mineral surface is the result of a reaction
between the collector and the metal cations emanating from the
mineral (Hope et al., 2010).
AM 28, a hydroxamate collector produced by Ausmelt, is a
potassium hydrogen n-octanohydroxamate. It is a non-hazardous
product consisting of a white paste which is used in a dilute potassium hydroxide solution, is effective at pH values above 6, and
forms a relatively thick layer on mineral surfaces (Hope et al.,
2010). Lee et al. (2009) using AM 28 in a mixture with a traditional
xanthate collector in laboratory-scale batch flotation tests
achieved copper recoveries from a sulfide/oxide ore blend (containing chalcopyrite, bornite, chalcocite, malachite) which were
superior to those obtained using xanthate only after controlled
potential sulfidisation (CPS).
The classical method used to concentrate oxide copper-bearing
ore is CPS. Sulfidisation is a process whereby a non-sulfide mineral
surface is converted to a sulfide-like surface. Commonly used sulfidising agents include: sodium hydrogen sulfide (NaHS), sodium sulfide (Na2S) and ammonium sulfide ((NH4)2S) (Lee et al., 2009). NaHS
addition, for example, is used to reduce the redox potential of the
pulp to between 450 and 550 mV versus a standard hydrogen
electrode (Jones and Woodcock, 1978; Soto and Laskowski, 1978).
Sulfidisation is usually done only after the primary sulfide minerals
have been recovered, since NaHS can inadvertently depress sulfide
flotation. Sulfidisation of the oxide minerals works extremely well
under carefully controlled conditions in a laboratory, but on plant
scale is variable due to its sensitivity to amongst other factors: conditioning time, type of collector, preparation procedures and the
presence of slimes in the ore (Bulatovic, 2010).
The objective of this study is to characterise the mineralogy and
flotation performance of PPM ‘‘silicate reef’’ ore and to evaluate the
effect of oxidation on the ore from both a mineralogical and processing perspective. The performance of two different collector
schemes generally used in the processing of oxidised copper ores
(mixed sulfide/oxide) is also evaluated to determine their efficacy
on oxidised PGM ores: alkyl hydroxamate (AM 28) co-collector
and controlled potential sulfidisation. This is done in conjunction
with the interpretation of the pulp and froth phases in flotation
as well as the interpretation of mineralogy, focussing on the behaviour of both the valuable and gangue minerals.
2. Analytical methods
‘‘Silicate reef’’ ore was sourced from a stock pile of oxidised ore
at Pilanesburg Platinum Mines and approximately 500 kg of the
ore with a topsize of 80 mm was sent to the Centre for Minerals
Research at the University of Cape Town (UCT) for the experimental programme. The bulk sample was crushed to a topsize of 3 mm,
blended, riffled and split using a rotary splitter into 3 kg samples
prior to batch flotation tests. Batch flotation tests were conducted
in a modified 8L Leeds flotation cell using the standard procedure
as outlined in Wiese et al. (2005) at a grind of 80% passing 75 lm.
Four successive timed concentrates were collected. The reagents
used in the batch flotation tests are given in Table 1. Reagents were
prepared by hydrating the dry product in distilled water as follows: sodium isobutyl xanthate (SIBX) 1%, AM 28 1% in dilute
KOH solution, NaHS 5% and Depramin 267 1%. DOW 200 frother
was dosed as required in its concentrated form. Hydroxamate collectors possess frothing properties (Basilio and Mathur, 2007), so
frother was not added to tests evaluating the performance of AM
28. Each test condition was conducted in triplicate in order to produce sufficient concentrate mass for PGE assay. Error bars displayed in Figs. 1–4 represent the standard error between
triplicate tests. 4E PGE assays (Pt, Pd, Rh, Au) were conducted at
PPM using fire assay and gravimetry.
Based on the interpretations of metallurgical performance
derived from the 4E assay data, a subset of tailings samples were
selected for further elemental analysis to determine whether there
was any preferential loss or recovery of Pt versus Pd. This subset of
samples was submitted for Pt and Pd analysis using fire assay and
ICP–OES at SGS, Johannesburg.
Mineralogical characterisation was performed on the feed and
the same subset of tailings samples (as described above) by QEMSCAN at UCT to determine the bulk mineralogy; and MLA at ALS,
Johannesburg to determine the PGM mineralogy. QEMSCAN samples were wet and dry screened into the following fractions; 10;
+10/ 25; +25/ 53 and +53–75; +75/ 106 and +106 lm, split and
prepared into polished blocks for QEMSCAN analysis (Table 2). Samples were analysed using the Bulk Mineralogical Analysis (BMA)
routine in QEMSCAN (Goodall et al., 2005; Gottlieb et al., 2000).
MLA samples were prepared into unsized polished blocks and analysed using the Sparse Phase Liberation (SPL) measurement routine
(Fandrich et al., 2007). Data validation was performed based on the
correlation of the QEMSCAN results with chemical assays of the feed
obtained using ICP–OES and a Leco Sulfur Analyser at UCT. Bulk
samples were analysed using a Bruker D8 XRD with Vantec detector
and quantified using the Bruker Topas Rietveld Refinement software
for further validation of the QEMSCAN bulk mineralogy.
3. Results
3.1. Flotation
The total solids and water recovered from batch flotation tests
for all conditions evaluated are presented in Fig. 1. The figure
clearly illustrates the frothing properties of the hydroxamate collector, AM 28 (Basilio and Mathur, 2007), in that its addition
resulted in increased froth stability as indicated by increased water
recovery compared to equivalent tests conducted in the presence
Table 1
List of flotation reagents used in this study, and their dosages.
Reagent
Type
Dosage
Depressant (CMC)
Collector (xanthate)
Hydroxamate co-collector
Sulfidising agent
CMC
SIBX
AM 28
NaHS
Frother
DOW 200
0–750 g/t
150 g/t
300 g/t
As required to reduce potential to
550 mV
As required
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M. Becker et al. / Minerals Engineering 65 (2014) 24–32
Fig. 1. Comparison of the solids – water recovery for the various batch flotation test conditions investigated. Samples highlighted with an asterisk were selected for further
investigation. Error bars represent the standard error.
Fig. 2. Total gangue recovered as a function of water recovered. The gradient of the line for AM 28, X, 750 CMC is the entrainment function (see text for detail). Samples
highlighted with an asterisk were selected for further investigation. Error bars represent the standard error.
of xanthate only. This excessive frothability, which in some tests
was difficult to control, accounts for the large standard errors
obtained between repeat tests. The addition of NaHS in the absence
of AM 28 resulted in greater froth stability in comparison to the
corresponding test without NaHS addition as indicated by
increased water recovery. The impact of increased depressant
addition is evident, in that as depressant dosage was increased
from 500 to 750 g/t the amount of both solids and water recovered
was reduced. This is due to the depression of the froth stabilising
NFG present in the ore. The addition of NaHS to tests in which
xanthate was used as the only collector showed the same trend
as the corresponding test using AM 28 in that water recovery
increased. There was, however, no corresponding increase in the
amount of solids recovered.
In order to quantify entrainment and to determine the amount
of NFG present in the ore, the method developed at UCT based on
high depressant concentrations was used (Wiese, 2009). Tests
were conducted at increasing depressant dosage to determine
the dosage required to ensure the complete depression of NFG.
Total gangue was determined by subtracting the amount of valuables present in the ore from the total mass of solids recovered.
The gradient of the line for total gangue as a function of the
amount of water recovered was determined to be the entrainability factor for the ore. This was determined to be 0.0657, and was
used to calculate NFG under all other conditions evaluated. This
equates to the recovery of 0.0657 g of entrained material per ml
of water recovered. Valuable mineral grade and recovery are
strongly dependent on the stability of the froth since the recovery
M. Becker et al. / Minerals Engineering 65 (2014) 24–32
27
Fig. 3. Floating gangue recovered as a function of water recovered for the various batch flotation test conditions investigated. Samples highlighted with an asterisk were
selected for further investigation. Error bars represent the standard error.
Fig. 4. 4E grade versus recovery for the various batch flotation test conditions investigated. Samples highlighted with an asterisk were selected for further investigation. Error
bars represent the standard error.
of entrained gangue is directly proportional to the amount of water
recovered (Engelbrecht and Woodburn, 1975; Neethling and
Cilliers, 2002; Zheng et al., 2006a,b). At a depressant dosage of
750 g/t it was assumed that all NFG was depressed and gangue
recovered was due to entrainment alone. Fig. 2 shows total gangue
versus water recovered depicting the entrainment function. Fig. 3
compares floating gangue as a function of water recovered for all
batch flotation conditions evaluated, illustrating that a depressant
dosage of 750 g/t NFG recovery was by definition zero. As expected,
the highest mass of NFG was recovered from the flotation test with
no depressant addition (in the presence of AM 28).
The results obtained for 4E recovery as a function of 4E grade for
the concentrates from all batch flotation conditions evaluated are
compared in Fig. 4. The lowest 4E recovery (13%) was obtained
from tests conducted using xanthate only in the absence of a
depressant. Under these conditions there was maximum dilution
of the concentrate grade by NFG. The addition of the AM 28 co-collector in conjunction with xanthate yielded a similar grade, but
higher recovery (25%) which has been attributed to the increase
in frothability accompanying the use of AM 28. Improved recoveries of the 4E were also obtained from tests conducted at a depressant dosage of 500 g/t in the presence (32% recovery) and absence
of AM 28 (27% recovery). The addition of NaHS in the presence of
500 g/t depressant resulted in higher recoveries (39%) as a result
of enhanced frothability due to the addition of NaHS. The very poor
grade and recovery achieved with the collection of the first concentrate in these two tests with NaHS suggests that under these conditions, the valuables were less able to attach to bubbles due to the
presence of large amounts of NFG which could lead to competitive
bubble loading, with NFG substituting the valuable minerals on the
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M. Becker et al. / Minerals Engineering 65 (2014) 24–32
Table 2
Mineralogy of the feed and selected tailings samples of selected batch flotation tests
in wt.% (all at 500 g/t CMC).
Base metal sulfides
Olivine
Orthopyroxene
Clinopyroxene
Serpentine
Talc
Chlorite
Amphibole
Plagioclase
Epidote
K-feldspar
Mica
Calcite
Quartz
Chromite
Fe oxides/hydroxides
Other
Feed
Tail: AM
28, X, CMC
Tail: AM 28, X,
NaHS, CMC
Tail: X,
CMC
Tail: X,
NaHS,
CMC
0.2
3.8
24.6
10.3
10.6
18.0
5.1
6.8
4.4
1.2
0.1
0.9
1.0
0.3
0.8
11.0
0.9
0.2
2.1
30.5
11.2
9.2
16.6
5.7
5.5
1.8
2.0
0.1
1.0
1.0
0.4
0.9
10.8
1.0
0.2
2.3
31.6
10.6
9.4
15.3
5.3
6.1
2.3
1.9
0.1
1.0
0.8
0.4
0.8
10.9
0.9
0.3
2.4
31.9
10.7
9.4
14.8
5.1
6.1
2.4
1.9
0.1
1.0
0.8
0.5
0.8
11.0
1.0
0.2
2.3
33.2
10.8
8.8
14.5
5.3
5.9
2.0
2.2
0.2
0.9
0.9
0.4
0.8
10.6
0.9
pulp-phase bubbles. An increase in depressant dosage from 500 to
750 g/t CMC results in the highest concentrate grades (37.8 g/t, AM
28, X at 750 g/t CMC) due to the full depression of NFG. Given that
the highest recovery was also obtained in this test provides further
support for the argument that competitive bubble loading by the
NFG prevents the attachment of the valuables to the bubbles.
Further Pt and Pd assays from selected flotation tests show that
for the conditions investigated (Fig 5), very poor Pd recovery (620%
recovery) was obtained. Final Pt recovery was however slightly
better (35–52% recovery). Flotation tests conducted using CPS with
NaHS resulted in the highest Pt, Pd recovery both in the presence
(52% Pt, 17% Pd recovery) and absence of AM 28 (52% Pt, 20% Pd
recovery).
3.2. Mineralogy
The bulk mineralogical analysis of the feed and tailings samples
given in Table 2 and illustrated in Fig. 6. The PPM feed ore is
dominantly comprised of orthopyroxene (24.6 wt.%), clinopyroxene (10.3 wt.%), the alteration minerals (10.6 wt.% serpentine,
18.0 wt.% talc, 5.1 wt.% chlorite, 6.8 wt.% amphibole) and the Feoxides/hydroxides (11.0 wt.%). The BMS content of the ore is only
0.2 wt.%. The significant enrichment of the alteration minerals
and the Fe-oxides/hydroxides, as well as depletion of the feed
ore in the BMS are characteristics typical of altered and oxidised
PGE ores (Oberthür et al., 2003b). The plagioclase content of this
ore is also particularly low (4.4%) compared to other Merensky ores
(e.g. Solomon et al., 2011; Vogeli et al., 2011), but this may well be
due to the mining cut and the processing of ‘‘silicate reef’’
compared to pure Merensky reef rather than the effect of oxidation. Comparison of the bulk mineralogy of the feed with that of
the tailings samples shows little variation for the different flotation
conditions investigated (Table 2, Fig. 5). A slight reduction in the
proportion of alteration minerals occurs from the feed (40.4 wt.%)
to the tailings (35.3–37.0 wt.%), most likely due to the recovery
of these minerals to the concentrate as NFG. No significant differences are however noted in the amount of alteration minerals for
the different flotation test conditions that can be correlated with
water recovery or NFG recovery (Figs. 1 and 3).
The PGE mineralogy (Fig. 7) of the feed sample is dominated by
the PGE alloys (21% ferroplatinum, 10% PtRuFeNi) and PGE sulfides
(19% laurite, 7% braggite), although significant proportions of the
PGE arsenides (8% sperrylite, 7% arsenopalladinite) and tellurides
(7% kotulskite) also occur. The PGM are typically very fine grained
with a d50 of 7 lm. At the target grind (80% < 75 lm) only 59% liberation was achieved (Fig. 8). The majority of the unliberated PGM
(Fig. 9) are locked in gangue (16%), attached to gangue (13%) or
associated with the Fe-oxides (11%). The association of unliberated
PGM with the BMS was negligible (<1%).
The dominant PGM reporting to the tailings are the PGE alloys,
PGE arsenides, and PGE sulfides, which broadly mimics the major
PGM phases present in the feed (Fig. 7). There does not appear to
be any significant correlation between reagent type and the species
of the PGM losses. The majority of the PGM reporting to the tailings
for all the conditions investigated occur as middlings and locked
particles indicating that inadequate liberation is one of the reasons
for the poor performance of the PPM ore. However, there is still
evidence of flotation losses of liberated particles which are of concern; e.g. loss of 42% liberated PGMs from the flotation test with
AM 28, xanthate and CMC.
4. Discussion
The poor overall flotation performance of the PPM ore can be
attributed to two major factors: poor liberation and the effect of
Fig. 5. Pt and Pd recovery from selected batch flotation tests (all at 500 g/t CMC).
M. Becker et al. / Minerals Engineering 65 (2014) 24–32
29
Fig. 6. Simplified bulk mineralogy of the PPM feed and selected tailings samples (from flotation tests all at 500 g/t CMC). Note that the BMS content for all samples is
negligible (0.2 wt.%) and too small for representation on the scale of the graph.
Fig. 7. Relative PGM abundance in the PPM feed and selected tailings samples (from flotation tests all at 500 g/t CMC).
alteration/oxidation. A typical Merensky PGM ore consists of PGM
that show a strong association to the BMS (e.g. Schouwstra et al.,
2000) and hence flotation concentrators target the recovery of
composite PGM and BMS particles. Under these circumstances
poor PGM liberation (defined by area% PGM in a particle) does
not necessarily mean poor PGE recovery, if the PGM are locked in
or associated with the coarser grained BMS. For the PPM ore however, where there are both negligible BMS in the feed (Table 2), and
negligible association of PGM with BMS, then poor PGM liberation
may well mean poor PGE recovery. If one assumes a good correlation between PGM liberation and PGE recovery, then for the PPM
‘‘silicate reef’’ ore which is 59% liberated, a PGE recovery 60%
could be expected. In this study, the highest 4E PGE flotation recovery obtained was 39%. The highest Pt recovery was 52%, and the
highest Pd recovery was 20%.
4.1. Effect of oxidation on the PPM ore
The very low BMS content of the PPM ore (0.2 wt.%) and the lack
of association of the BMS to the PGM are just some of the typical
features of oxidised ores. The depletion of BMS in the PPM ore
and the formation of Fe-oxides/hydroxides (11.0 wt.%) are also
typical features of oxidised PGM ores. The PPM ore is also
characterised by high amounts of phyllosilicate minerals such as
talc, serpentine and chlorite which are formed through the low
temperature alteration of anhydrous minerals such as orthopyroxene (Nesbitt and Bricker, 1978; Viti et al., 2005). During the
alteration process, hydrous phyllosilicate minerals such as talc
form along grain boundaries and cleavage planes of orthopyroxene.
This results in the occurrence of composite orthopyroxene and talc
particles which have been linked to the occurrence of naturally
30
M. Becker et al. / Minerals Engineering 65 (2014) 24–32
Fig. 8. Liberation of PGM in the feed and selected tailings samples (from flotation tests all at 500 g/t CMC) shown as locked (0–30 area% PGM), middlings (30–80 area% PGM)
and liberated (>80 area% PGM).
Fig. 9. Liberation and association of PGM in the feed ore, where liberated is defined as greater than 80% PGM by area. Association is given for unliberated PGM.
floating gangue (NFG: Becker et al., 2009; Jasieniak and Smart,
2009). Previous work by Wiese et al. (2007) has shown that a
depressant dosage of 300 g/t is sufficient to depress all the NFG
in Merensky ore. In this study, a depressant dosage of 750 g/t
was required to fully depress all the NFG (Figs. 2 and 3). If the
NFG is not managed appropriately, this may lead to competitive
bubble loading that ultimately prevents the attachment of valuable
PGM to the bubbles (13% 4E recovery with no depressant). The
improved 4E recovery at 750 g/t provides further support for
the possibility of competitive bubble loading (39% recovery). The
increase in recovery may also be due to the high dosages of CMC
which can ‘‘slime-clean’’ the surfaces of the valuable minerals
(Nagaraj and Ravisahnkar, 2007). This may have led to improved
hydrophobicity and enhanced attachment of PGM to bubbles
under these conditions.
The effect of oxidation on the PGM mineralogy itself is less
clear. Due to the very low grade of the ore, the number of PGM
grains analysed is low (<100) and hence interpretations based on
the presence or absence of specific Pt or Pd bearing minerals is
not viable. The high proportion of PGM alloys in the feed (Fig. 7),
and association of PGM to Fe-oxides (Fig. 9) is however, a likely
result of the oxidation of the ore. The disparity in the flotation
recovery between Pt and Pd (Pt recovery was 2.5 times higher
than Pd; Fig. 5), however, can be attributed to the effect of oxidation of the ore causing mobilisation of Pd. The use of specific mineralogical techniques (e.g. EPMA, LA–ICP–MS, FEG–SEM,
M. Becker et al. / Minerals Engineering 65 (2014) 24–32
synchrotron XRFS – Oberthür et al., 2013) to further characterise
the PGE deportment of this ore and determine the contribution
of PGE oxides/hydroxides, PGE hosted by Fe oxides/hydroxides
and PGE hosted by phyllosilicate minerals is recommended to
understand PGE behaviour.
4.2. Evaluation of alternate collectors
The interpretation of the relative effect of using the AM28 alkyl
hydroxamate co-collector and/or performing controlled potential
sulfidisation with NaHS is done by comparison with the baseline
flotation conditions: xanthate with 500 g/t CMC depressant (26%
4E recovery). Even though the use of AM28 as a co-collector, NaHS
as a co-collector, or AM28 combined with NaHS as co-collectors
resulted in improved 4E recovery, this is attributed more to the
increased frothiness and water recovery (Fig. 1) than any apparent
selective action of the co-collector on the surfaces of oxidised PGM.
For the different collectors to show selective action, a threefold
increase in water recovery (e.g. 360 to >1000 g, Fig. 1) due to the
frothiness of the co-collectors would not be expected, and losses
of liberated PGM to the tailings would be minimal. The results from
this study show that the losses of liberated PGMs to the tailings
were actually the least for the baseline flotation test (xanthate with
500 g/t CMC, 15% liberated PGMs). The loss of liberated PGMs to
the tailings (Fig. 8) for the flotation tests with AM28 as a co-collector, NaHS as a co-collector, and AM28 combined with NaHS as
co-collectors is therefore attributed to the unselective recovery of
PGM to the concentrate caused by the increased froth stability
and water recovery.
Although CPS sulfidisation has previously been investigated as a
potential remedy when treating oxidised Merensky ore by (Newell
et al., 2006, 2007), their study focused on the BMS minerals,
namely pentlandite, chalcopyrite and pyrrhotite rather than the
PGM. In addition, the study used microflotation as a means to
investigate flotation performance which serves as a useful indication of single mineral floatability, but does not take into account
the effect of the froth phase (Bradshaw and O’Connor, 1996).
Nagaraj (1992) have also reported the effectiveness of alkyl
hydroxamate collectors in PGM flotation, but all the ore types
investigated contained significant BMS (e.g. pentlandite, pyrrhotite) and no indication of the PGM mineralogy is given. The possibility remains that the success of the alkyl hydroxamate in some
cases is related to the recovery of PGM based on their association
to the BMS. For PGM ore types comprising a suite of PGM species;
sulfides, alloys, tellurides, arsenides; the nature of the interaction
of the collector with the mineral surface will be highly variable
and dependent on the crystallography, and both the anionic nonmetal (S) or semi-metal (As, Te) components, as well as the metal
(PGE) component. A clearer understanding of the effect of oxidation on the surfaces of these different PGM species is therefore
needed before appropriate treatment strategies to recover oxidised
PGM become a real possibility.
5. Conclusions
The objective of this study was to investigate the effect of
geological oxidation/alteration on the mineralogy and flotation
performance of PPM ‘‘silicate reef’’ ore. Oxidised PPM ore is characterised by high contents of alteration minerals (talc, serpentine,
chlorite), Fe-oxides/hydroxides and negligible BMS. The PGM were
59% liberated with PGE sulfides (27.7%) and PGE alloys (40.1%)
occurring as the dominant species present in the feed. Overall, poor
flotation performance of the ore was obtained (27% 4E recovery),
which is attributed to a combination of poor liberation, the effect
of oxidation on the PGM, and the lack of BMS association to the
31
PGM (recovery as composite particles). Pt recovery was 2.5–3
times higher than Pd recovery due to the mobilisation and redistribution of the Pd during the oxidation process.
The high concentration of alteration minerals (40.4 wt.%) in the
PPM ore was manifested as abundant naturally floating gangue
(NFG) requiring depressant addition up to 750 g/t (CMC) during
flotation. If the NFG is not satisfactorily controlled, PGE recoveries
are severely affected (13% 4E recovery) due to competitive bubble
loading preventing the attachment of the valuable PGE to the
bubbles.
The use of alkyl hydroxamate with CPS and without CPS as
co-collectors resulted in improved PGE recovery (up to 39% 4E
recovery) which is attributed more to the increased froth stability
and water recovery rather than the selective recovery of PGM.
The use of an integrated approach in the interpretation of the
flotation performance involving consideration of the behaviour of
the pulp and froth phases, and the valuable and gangue mineral
phases has been beneficial to the overall interpretation of the
performance of the PPM ore.
Acknowledgement
Thanks go to Dr. Kirsten Corin from the Centre for Minerals
Research for the QXRD analyses and to Axis House, South Africa
for supplying the AM28 collector.
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