Proposal for a dynamic rollover protective
system test
S Richardson*#, R H Grzebieta* and G Rechnitzer°
*Monash University Department of Civil Engineering, Australia
°Monash University Accident Research Centre (MUARC), Australia
#
Land Engineering Agency (Australian Army)
Abstract: Currently effective Rollover Protective Structure standards exist for Buses, Earthmoving
Equipment and Agricultural Tractors. Construction guides for racing cars have also evolved. There
are no well-recognised Rollover Protective System tests, standards or design guides for either Military
or Civilian (4 Wheel Drive Vehicles) 4 × 4’s. This paper presents a range of test protocols, procedures
and demonstration methods that have been developed and used to evaluate and test Rollover Protective
Structures for Military 4 × 4’s. A dynamic test method developed by Exponent, Inc. is also examined.
Based on the identified weaknesses of the above and the desire to develop a reproducible test method
that simulates real world rollover crashes, a dynamic Rollover Protective System test is proposed. The
proposed Test will enable evaluation of active safety systems, occupant restraints and structural
performance via injury criteria developed for Anthropometric Test Dummies (ATD). A feasibility
study of the proposed test concept will be carried out via MADYMO modelling and 1/4 scale
structure modelling prior to physical build of the test facility.
Australian Army experience of rollover
BACKGROUND
The majority of rollovers within the Australian Army occur
in the most numerous vehicle, the Perentie 4 × 4 soft-top
variants. Based on Land Engineering Agency data the
Australian Defence Force has had 125 rollovers resulting
in 12 deaths 45 serious injuries and 67 minor injuries in
the period Jan 1988 to Feb 1996. This was a rate of 1.3
rollovers per month. The Safe Carriage of Troops [4]
(SCOT) study identified that post 1996 the rate of rollovers
dropped due to the implementation of Defence Instruction
– General (DI-G) 19-6. However, the main impact of 196 was to restrict use and carriage of personnel in vehicles
like the Perentie 4 × 4 variants. Examination of the SCOT
data indicates that DI-G 19-6 significantly reduced the
km travelled. Nevertheless, the rollover rate per 10,000
km pre and post DI-G 19-6 remained similar.
The Australian Army has instigated several projects to
investigate and implement improvements to the
crashworthiness of its existing and future fleets of vehicles.
The following sections of this paper summarise the work
carried out to date by the Australian Army (Land
Engineering Agency) to develop Rollover Protective
Structures for Military 4 × 4’s (vehicles with a fully laden
mass < 5,000 kg).
The way in which soldiers have been transported in military
vehicles has not changed significantly in the past 80 years.
Typically soldiers are expected to sit on side facing wooden
bench seats without restraints and the vehicles have no
effective Rollover Protective Structure. The predominant
crash mode for all classes of off-road Military vehicles is
rollover [1].
Rollover is also a significant problem for Civilian
4 × 4’s with rollover rates of up to 5 times that of the
average passenger car, on roads [2].
The problem of rollover is magnified further when
vehicles are operated in a non-urban environment.
Rechnitzer [3] et al. reported in an Australian based study
on rollover that; “rollover crashes are a common cause of
occupant injury especially on non-urban roads. Their
importance increases with injury severity: they constitute 19%
of occupant fatalities in Australia. This percentage rises to
44% in rural Western Australia and 54% in rural Northern
Territory.”
Corresponding Author:
Shane Richardson, DVExperts Pty Ltd, 229 Canterbury Road
Canterbury, Vic 3126, Australia
Tel +61 3 9880 7399 Fax +61 3 9880 7725
Email srichardson@dvexperts.net
© Woodhead Publishing Ltd
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Project PERENTIE
In 1986 the Australian Army awarded a contract to Jaguar
Rover Australia for Project PERENTIE to procure
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S Richardson, R H Grzebieta and G Rechnitzer
The rollover crash investigations identified that the
structural hoop was forming a plastic hinge at its base. As
a result soldiers were being exposed to severe and fatal
head and neck injuries. The location of the upper seat
belt sash anchor on the forward structural hoop also caused
injury and fatalities by crushing the occupant’s chest
between the seat belt and seat.
Ludovici [8] produced a requirement using three
different load cases, all based on rigidly fixing the upper
seat belt sash anchor and providing a Rollover Protective
Structure for the front two seat occupants.
The load cases were:
replacement vehicles for the Series 3 Land Rover. The
two basic vehicles procured were a Perentie 4 × 4 and
6 × 6, with 1 tonne and 2 tonne payload capacities
respectively. The Perentie 4 × 4 is a militarised derivative
of the Land Rover 110. A range of variants were produced,
the most numerous being a soft-top 4 × 4 (Figure 1).
The concept document for the Perentie [5] identified
the requirement for a vehicle Rollover Protective Structure
but this was not in the final specification. It is assumed
that this safety requirement was removed as part of a
capability trade off. The trade off made was to increase
the length of the front and rear suspension coil springs of
the standard Land Rover 110 by 44 mm and 106 mm [6]
respectively for the Perentie 4 × 4. Quite possibly these
two trade offs, removal of the Rollover Protective Structure
and lengthening of coil springs adversely affected the
crashworthiness and handling of the Perentie 4 × 4.
The soft-top 4 × 4 was initially fitted with two structural
hoops at the front and rear of the cargo area to support
the canvas canopy and allow camouflage poles and nets to
be carried on the roof. The front hoop also provided a
sash anchor for the driver and front seat passenger lap
sash seat belts (Fig. 1). No restraints were fitted for
occupants in the rear cargo area.
In 1989 the Perentie 4 × 4’s was introduced into service
and rollover crashes [7] were reported. After 30 rollovers,
3 deaths, 9 serious injuries and 23 minor injuries due to
rollover; the Perentie Project Office began an investigation
of the crashes. Two issues were identified and evaluated.
1. Fx = –6.2 kN, Fy = –28.2 kN and Fz = –37.7 kN applied
to either upper structure corner.
2. Fx = –25.1 kN, Fy = –15.7 kN and Fz = –12.6 kN applied
to either upper structure corner.
3. Fx = –42.4 kN applied centrally to the horizontal upper
part of the structure.
Various Rollover Protective Structure designs were
proposed by Army Agencies. Monash University, Civil
Engineering conducted a Finite Element Analysis (FEA)
of alternative designs [9]. Monash reported that the
preferred Army Part 4 design (Fig. 2) would sustain all
loads except front to rear loading. The Monash report stated
“at best the structure may sustain 62% of the Fx load”.
The following recommendations proposed by Monash
were not adopted.
1. Brace the whole rear region of the tray as shown in Figure
3 as an inexpensive way of greatly increasing the rollover
safety of the vehicle.
2. Increase the cross-sectional dimensions of the roll bar so
as to significantly increase the amount of energy absorbed
during the first impact.
1. A Rollover Protective Structure to protect the driver and
front seat passenger.
2. The handling performance of the Perentie 4 × 4 in
comparison to the Series 3 Landrover (the vehicle that
the Perentie 4 × 4 replaced), Nissan Patrol and Toyota
Land Cruiser.
Note: Seat belt sash guide
anchored on the forward
structural hoop.
Figure 1 1988 Soft-top Perentie 4 × 4 Utility: only the forward structural hoop is shown at the front of the cargo area.
IJCrash 2003 Vol. 8 No. 2
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Proposal for a dynamic rollover protective system test
Following the development of the Rollover Protective
Structures Ludovici [10] produced a discussion paper
identifying that the Part 4 and RFSV design was weak to
reverse loading and that passengers in the rear of the
vehicle were not adequately protected. The Ludovici paper
proposed:
Rearward
40 kN
7 kN
1. A test method similar to 86/295/EEC rollover protection
directive for construction equipment.
2. The test forces as calculated (EEC standard) with an
additional consideration given for forward movement of
the vehicle.
3. The vertical test force as specified in AS1636 be adopted.
4. The seatbelt anchor point rigidity be combined with a
suitable Survival Space.
40 kN
Forward
z
y
x
Figure 2 The Part 4 ROPS design.
No action was taken to implement the proposals of the
Ludovici discussion paper.
Forward
Project BUSHRANGER
Project BUSHRANGER was initiated in 1992 with the
aim of providing a mix of unarmoured and armoured
vehicles to motorise selected Infantry Battalions within
the Australian Army. There are three phases to the Project.
Phase 1 (1994–98) was to provide unarmoured vehicles
for interim motorisation while the armoured vehicle was
being selected. The Phase 1 vehicles are based on the
Perentie and were procured using an option within the
Project Perentie contract. Phase 2 (1998–99) was a
competitive evaluation of alternative armoured vehicles.
Phase 3 (2000–05) is the production and introduction
into service of the selected armoured vehicle.
The specification for the Phase 1 vehicles included a
Rollover Protective Structure and seat restraints that would
protect all the crew in a forward or rollover crash. The
Structural specification was based on previous Project
Perentie work and defined three load cases and a Survival
Space, which could not be infringed upon.
The load cases for the BUSHRANGER Phase 1 4 × 4
[11] were:
Rearward
Figure 3 Monash proposed ROPS.
The Part 4 design (Figure 2) was accepted by the
Perentie Project Office and fitted to the Utility and FFR
variants of the Perentie 4 × 4.
The Regional Forces Surveillance Vehicle (RFSV),
another soft-top 4 × 4 variant, was specifically built for a
reconnaissance role with a three-person crew. A different
Rollover Protective Structure was developed and fitted to
the RFSV based on its external profile. No testing was
carried out to prove either the Part 4 or the RFSV Rollover
Protective Structure or to validate the FEA.
Although the Perentie 4 × 4s continued to rollover in
the field the Perentie Project Office observed that the
death and serious injury rate due to Perentie rollover had
diminished and ceased investigations into the handling of
the Perentie 4 × 4a. The Project Office concluding that
through a combination of improved driver-training,
education, licensing controls and the addition of an effective
Rollover Protective Structure, the rollover problem had
been solved. This conclusion was not validated.
1. 13 kJ to the front upper corner of the Structure.
2. 10 kJ to the rear upper corner of the Structure.
3. 72 kN and 5 kJ applied to the forward upper horizontal
part of the Structure.
Impacts 1 and 2 were conducted on the same side of the
vehicle.
The size and shape of the Survival Space was modified
during testing to include a desirable Survival Space based
on SAE J154 [12] occupant shapes and a smaller essential
Survival Space. The Bushranger Phase 1 4 × 4’s were
certified using the smaller essential Survival Space.
The method to input the defined energy levels was not
defined.
a
The Australian Army (Land Engineering Agency) has conducted
a range of investigations into the handling of the Perentie 4 × 4
variants, which concluded in Dec 2001. A modification package,
which significantly improves the handling of all the Perentie 4 × 4
variants, has been developed. The modification package involves
fitting an anti-rollbar to the front axle and lowering the chassis
attachment points of the rear axle lower trailing control arms. The
modification package is currently being considered for
implementation within current Defence resource limitations.
© Woodhead Publishing Ltd
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Project TRANSAFE
During the period 1992–94 there were still a number of
crashes where soldiers were killed or injured as a result of
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S Richardson, R H Grzebieta and G Rechnitzer
that it was relatively simple to design an open frame
structure to withstand the loads. However, transferring
the loads into the vehicle proved a more difficult and
frustrating problem to solve because the vehicle collapsed
around the tubular structure or the structure detached
from the vehicle during testing (Fig. 5).
In parallel with the physical testing, Monash University,
Department of Civil Engineering [15] modelled the
structure (Fig. 6). Good correlation was achieved between
the tests and the Finite Element Analysis of the Rollover
Protective Structure with respect to deformation.
During the development of the TRANSAFE Rollover
Protective Structure performance requirement, examples
of rolled over Perentie 4 × 4 were continually sought out
and, where possible, examined and the crash investigated.
A specific case was the rollover of a RFSV that had
been modified and fitted with a RFSV TRANSAFE
structure and occupant restraints. The purpose of the
modification was to gain feedback and input as to the
effects on operations of the various safety systems installed.
One week after modification and while returning from a
patrol, the RFSV rolled over, after the driver lost control
and slewed the vehicle into a ditch. At the location where
the vehicle left the road (Fig. 7) it was travelling at
approximately 80 km/h and slewed 150° to the right
(pointing backwards). The vehicle impacted the ground
at least 4 times and is estimated to have completely rotated
5 times (20 1/4 turns). All 3 occupants survived; the driver
had a 5 cm long cut to the forehead; the front left occupant
had no injuries and the rear seat occupant was knocked
unconscious. Figure 8 illustrates the RFSV after the
rollover. The crash was investigated and the report [16]
concluded:
being carried in the rear of military vehicles. As a result
the Australian Army initiated Project TRANSAFE to
examine Transportation Safety with respect to unarmoured,
wheeled military vehicles. One of the conclusions of an
initial engineering assessment of the options [13] for the
Australian Army was “a well-designed Rollover Protective
Structure will provide effective Survival Space for the
occupants and if used in combination with seat restraints will
improve occupant safety”.
An investigation to retrofit the Perentie 4 × 4 proceeded.
However, the available standards and test methodologies
were considered inadequate or inappropriate. Of the
available standards either the magnitude of the applied
load appeared too small or the direction of principle force
was incorrect, based on the investigated Perentie 4 × 4
rollover crashes. A TRANSAFE Rollover Protection
Structure specification was developed to protect all vehicle
occupants. The loading direction from the Bushranger
specification revised loading requirements, and the Survival
Space located in seating positions and derived from SAE
J154 occupant shapes, were used. The load cases were:
1. 13 kJ to the front upper corner of the Structure.
2. 10 kJ to the rear upper corner of the Structure.
3. 5 kJ applied to the forward upper horizontal part of the
Structure.
Load Cases 1 and 2 were conducted on the same side of
the vehicle. A impact pendulum was used to apply the
energy, based on the pendulum requirements within
Australian Design Rule 59 [14].
A conceptual Rollover Protective Structure was
developed (Figure 4) utilising the existing Part 4 structure
and the rear structural hoop. The rear structural hoop
was braced diagonally in the same manner as the part 4
design. The Part 4 and rear structural hoop were connected
longitudinally and braced by two rings. The rings provide
an excellent structural component and also permit military
considerations such as fitting a weapon mount or allow
the soldiers to stand in the rear of the vehicle and dominate
a position.
1. There was nothing mechanically wrong with the vehicle.
2. The TRANSAFE modification had not caused the accident.
3. The accident was a reverse rollover. The vehicle was upside
down and travelling backwards when it first hit the ground.
If the occupants had been in a conventional RFSV, the
rear seat occupant would have been killed and the two
front seat occupants would have been seriously injured or
most probably killed.
The analysis of the above crash and others indicated an
inconsistency with the specification. It was decided to
alter the order of loading to; upper front, upper horizontal
and upper rear with the upper rear loading on the opposite
side to the upper front. The loading to the upper horizontal
was also changed from an energy to a force criterion. The
determination of both force and energy criteria were also
altered so that values were determined using vehicle
geometry and combat laden mass.
The load cases for the TRANSAFE Perentie 4 × 4
were:
Forward
Figure 4 Conceptual TRANSAFE Perentie 4 × 4 ROPS.
To examine options of tube size and attachment methods
and to determine if a retrofit solution was practical and
economically feasible, several Rollover Protective Structures
were built on vehicles and tested. The testing illustrated
IJCrash 2003 Vol. 8 No. 2
1. 13 kJ to the front upper corner of the Structure.
2. 72 kN applied to the forward upper horizontal part of the
Structure
3. 10 kJ to the rear upper corner of the Structure.
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Proposal for a dynamic rollover protective system test
Figure 5 ROPS detaching during testing.
Forward
Y
X
Forward
Figure 6 Monash Finite Element Analysis model of the
TRANSAFE ROPS.
Figure 8 Rolled over RFSV.
Loading
Con’d 2 69°
Loading
Con’d 3
49°
69°
49°
7°
Loading
Con’d 1
Figure 7 View back up the road from the point the RFSV
left the road.
Impacts 1 and 3 are conducted on opposite sides of the
vehicle, as illustrated in Figure 9.
The weakness with the TRANSAFE Performance
Specification is that it is a structural test used in
combination with Survival Space(s) to evaluate a Rollover
Protective System. No consideration is given to occupant
kinematics, injury criterion or the performance of the
restraints.
© Woodhead Publishing Ltd
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Figure 9 Orientation of ROPS Loading Conditions.
TRANSAFE dynamic demonstration
In order to provide some assurance of the dynamic
performance of designs developed for the TRANSAFE
Performance Specification and to provide effective visual
images to convince soldiers to use the developed systems,
a dynamic demonstration was created.
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The dynamic demonstration involved dropping a vehicle
onto a dirt road, suspended 1 m off the ground behind a
large Tow truck travelling at 50 km/h. The vehicle dropped
was orientated with 30° of forward rotation, 30°
longitudinal superelevation and offset 45° to the direction
of motion. Figure 10 shows two photographs illustrating
the dynamic demonstration.
The intent of the dynamic demonstration was to control
the position of the vehicle for the first rollover impact.
Various experiments were conducted to refine the
methodology with the variables being; speed, drop height,
longitudinal superelevation angle, roll angle, inclination
to the direction of motion and surfaces that the vehicle is
dropped onto. During the experiments, changes in the
variables resulted in the vehicle rotating 121/4 turns,
breaking the back of the vehicle or disintegration of the
Rollover Protective System. The objective was to create
equivalent deformation to the structure as in the
Performance Specification test, which in turn was based
on investigated rollover crashes.
The weakness with the drop method is that only one
vehicle type has been used (Perentie 4 × 4) and repeatability
has not been validated. No Athopromorphic Test Dummies
(ATD’s) have been used and given the pre-drop orientation
of the vehicle, systems designed to detect rollover and
initiate pyrotechnic restraint devices can not be evaluated.
DYNAMIC ROLLOVER PROTECTION SYSTEMS TEST
REQUIREMENTS
In order to explore and evaluate the Rollover Protective
System a dynamic test methodology and alternative test
protocol is needed, much in the same way that the Frontal,
Offset and Side impact tests are conducted by consumer
based New Car Assessment Programs (NCAP). Thus the
Rollover Protective Systems, as a whole, could be evaluated
rather than individual components, i.e. effectively reflecting
a “standard and reproducible” real world rollover crash.
One consistent and justifiable criticism of dynamic
rollover tests is lack of repeatability. It was considered
that part of the problem with alternative dynamic rollover
tests, such as ramp induced rollovers [17,18] or the SAE
J2114 [19] is controlling the vehicle so that a consistent
first impact is achieved.
A dynamic Rollover Protection System test should
simulate the typical observed rollover, which involves the
vehicle yawing across the road, leaving the road in a
sideways configuration, tripping and rolling over (Fig.
11). It is considered that the spiral roll test procedure
being developed in Europe [20] dose not serve this purpose.
The issues identified that are important in the
development of a dynamic rollover protection systems
test procedure are:
Figure 10 TRANSAFE dynamic demonstration.
Figure 11 Typical rollover.
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Proposal for a dynamic rollover protective system test
1.
2.
3.
4.
5.
6.
and FMVSS 201 assesses interior head impact protection.
There is however no design rule or rating system that
assesses the effectiveness of occupant protection systems
in the vehicle such as seat belts, curtains, etc in the case of
a rollover crash. There is considerable debate regarding
roof crush strength, the adequacy of FMVSS 216 and its
relationship to occupant injury. [24,25,26,27,28]. The key
to this argument is that the whole system, i.e. roof and
seat belt restraints, belt pre-tensioning, side curtain or
side air bag, must be assessed to provide adequate protection
to occupants in such crashes. A dynamic rollover test clearly
needs to addresses these issues.
Rollover metric
Ejection
Roof strength
Injury criterion of occupants
Correlation to real world crashes
Repeatability
Rollover metric
Wilber [21] presented Table 1, which clearly shows that
rollovers 41/4 turns or more are the most injurious and
fatal.
Table 1 Injuries v’s 1/4 turns
1
/4 turns
Injuries
AISb 1-2
Injuries
AIS 3-6
14.4%
34.3%
9.0%
42.4%
11.3%
38.4%
7.7%
42.5%
6.9%
16.3%
7.3%
69.5%
One
Two
Three
≥Four
b
Injury criteria for occupants
Single vehicle
lateral rollovers
Debate has also ensued regarding which dummy is most
appropriate to use for assessing injuries that may be inflicted
in a rollover crash. Hybrid III dummies were used in the
Malibu tests [25,26]. There is considerable criticism
regarding the neck loads measured and their relation to
real world rollover neck injuries. Autoliv in Sweden has
developed a Rollover Dummy with a biomechanical spine
that may better represent the human spine. It has also
been suggested that the Thor dummy displays better
biomechanical response.
Hence, research work still needs to be carried out to
assess if a simple combination such as Hybrid III with a
suitable neck developed for rollover, would provide an
injury envelope that encompasses the biomechanical
response of the more sophisticated and expensive dummies.
Work would also need to be carried out reviewing real
world rollover crashes so as to determine which injury
criteria would be relevant to the dynamic test protocol
outlined below, i.e. HIC, neck and possibly chest.
AIS Abbreviated Injury Scale
One of the fundamental flaws that are attributed to
analysis of rollovers is that rollovers can be compared
using a Delta V metric. In a frontal, offset, side and or
rear collision, Delta V is a good predictor of occupant
injuries. However, in the case of rollover the analysis by
Wilber suggests that 1/4 turns can be used. The sliding
velocity required to produce 41/4 turns [22] is based on
an energy calculation using a trapezoidal geometry profile
(rolling cross section of the vehicle), the second moment
of mass inertia [23] about the roll axis, vehicle mass and
the centre of gravity location. (Eg. the 41/4 turn sliding
velocity for a 1990 Mitsubishi Pajero is 38.8 km/h).
The aim for the Rollover Protection Systems test is to
impose between 4 to 61/4 turns. In other words at a
minimum at least one complete rotation of the vehicle.
Correlation to real world crashes
The test protocol needs to be compared with actual real
world crashes to determine the correlation between
observed injuries, occupant kinematics and vehicle damage.
Ejection
Repeatability
Occupant full or partial ejection is a major cause of serious
injury in rollover crashes [24]. It is preferable for the
occupants to be restrained during a rollover crash. The
question arises as to what constitutes an appropriate
restraint. Obviously a restraint system that allows full or
partial ejection is inadequate. Pretensioned seat belts and
side airbag curtains can be triggered to provide good
containment. Hence a dynamic procedure that tests the
triggering (including the sensors) of such restraint systems
and assesses if any part of the occupant’s body extends
outside the structure is considered essential. In summary
the Rollover Protection System test should be capable of
assessing ejection, the adequacy of restraint systems and
the triggering mechanisms.
The main purpose of the test protocol is to provide a
repeatable test. This will be achieved utilising the
repeatability performance parameters from barrier and
side impact tests.
Proposed Dynamic Rollover Test Protocol
Figure 12 shows the Controlled Rollover Impact System
(CRIS) developed by Exponent, Inc in the USA. The
CRIS rig is towed on the back of a truck and the vehicle
is continuously rotated prior to release. The ATDs are
tethered prior to release. The test vehicle is released using
explosive bolts. The release of the tethers and vehicle is
computer controlled and provides a repeatable output.
The main weakness with CRIS is that the vehicle is
continually rotating prior to being released and this requires
that the ATDs be tethered. The continual rotation also
precludes test and evaluation of active safety systems such
as side curtains or seatbelt pre-tensioners.
Roof strength
US design rule Federal Motor Vehicle Safety Standard
(FMVSS) 216 for assesses the strength of a vehicle’s roof
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Figure 12 Rollover CRIS test structure developed by Exponent.
This Rollover Protection System test would enable an
assessment of a vehicle’s occupant protection systems via
injury criteria of ATD’s. This systems test would include
the evaluation of the rollover trigger sensor systems as
well as on-board protection devices and vehicle structure
as a system test.
Monash are currently developing MADYMO models
of the proposed Rollover Protection System test and intend
to develop a 1/4 scale structure to validate repeatability
prior to the construction of the a full scale structure.
This is a major but worthwhile research initiative and
international co-operation is being sought to develop the
test procedures.
However, CRIS produces repeatable tests and is a
significant step in the evolution of a dynamic Rollover
Protection System test.
To provide a repeatable test technique for evaluating a
roof-to-ground impact, sensor triggering and occupant
protection in a vehicle rollover event, it is essential that a
translating and rotating vehicle drop system be developed.
The system must also be compact enough so that it can be
located in a crash test facility. The system would be
constructed such that it holds a vehicle at a pre-set height
and selectable roll, pitch, and yaw attitudes similar to the
CRIS system (Figure 11). The restraining structure needs
to be made adjustable so that the vehicle can be oriented
anywhere in a three dimensional volume (within reasonable
limits). The structure would be propelled forward (towed
if in a crash test facility) at a constant preset speed such
that the test vehicle leads the rig. At a predetermined
point the structure is decelerated at around 0.5 g’s (or at
a deceleration rate simulating a pre-rollover yaw). This
deceleration positions the dummies as in an actual rollover
event. A flywheel on the rig would then be engaged to
initiate vehicle rotation and milliseconds later the car is
released at the 41/4 turn sliding speed. Deceleration,
rotation and release would need to be synchronised to
ensure proper vehicle orientation upon contact with the
ground. High-speed cameras suspended from the test
fixture and inside the vehicle would provide detailed
information regarding firing of on board protection systems
and occupant-roof-ground interactions. Such views are
not available in less-controlled rollover testing techniques,
such as dolly rollovers.
This Rollover Protection System test would be different
from the CRIS system in that:
ACKNOWLEDGEMENTS
The development of the TRANSAFE performance specification
and dynamic demonstration would not have been possible
without the assistance of colleagues at the Land Engineering
Agency, specifically R. Hosemans, N. Dyson, A. Sims, R
Andriuzzi, the staff of both the Prototype Engineering Centre
and Accredited Test Services.
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3. RECHNITZER, G, LANE, J and SCOTT, G. Rollover Crash
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4. RECHNITZER, G, HAWORTH, N, DIAMANTOPOULOU, K,
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•
•
•
•
it is propelled with the test vehicle forward of the rig
the test vehicle is held so that it is not continuously rotating
deceleration is used to position the dummies
an inertia fly-wheel is used to initially roll the test vehicle
over
• the rig will be compact enough to fit into a crash test
laboratory
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Proposal for a dynamic rollover protective system test
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